PRACTICAL INTERNAL CORROSION CONTROL AND MONITORING IN OIL & GAS OPERATIONS

PRACTICAL INTERNAL CORROSION CONTROL AND MONITORING IN OIL & GAS OPERATIONS

Bali |  14-17 July 2009 | USD 1050,-

Internal Corrosion Problems in Gas, Oil and Produced Water Pipeline and Equipment

• Piping and Pipeline Leakage due to Pitting Corrosion and Microbiological Induced Corrosion
• Severe Pipe Wall Thickness Reduction and Short Remaining Service Life caused by Sour Corrosion
• Pipe Wall, Rotating Parts and Equipment Cracking due to Chloride and Sulfide in the Fluids
• Internal Corrosion of Pipeline and Equipment due to Water in Oil and Oil in Water Emulsions
• Internal Corrosion due to Multi Phase Flow in the Pipeline
• Severe Corrosion Rate caused by CO2 and Hydrate in the Gas Lines, CO2/H2S Removal Unit and Glycol Dehydration Unit
• Internal Corrosion in the Water Lines due to Dissolved Oxygen, Mud and Sludge
• Malfunction of Pump, Compressor, Valves and Equipment due to Under-Deposit Corrosion, Under-Film Corrosion and Fouling

The Nature, Mechanism and Characteristics of Internal Corrosion and the Control Methods

• Anodic-Cathodic Reactions, Electrical Properties and Characteristics of Corrosion Cells
• Physical & Metallurgical Conditions of Metals and Chemical Composition that Promote Corrosion
• Destructive and Catastrophic Effects of Corrosive Agents and Microorganism in the Gas, Oil and Produced Water Fluids
• The Role and Mechanism of O2, CO2, H2S, Dissolved Salts and Microorganism in Internal Corrosion
• The Role of Oilfield Bacteria and the Mechanism of MIC
• Characteristics and Detection of Internal Corrosion in the Pipeline and Surface Equipment
• Removal of Dissolved Corrosive Agents and Non-Hydrocarbon Gases in the Gas, Oil and Produced Water Fluids
• Internal Corrosion Control with On-line Chemical Inhibitors Injection, Surface Barriers and Scavengers

Internal Corrosion Detection and Monitoring  Techniques, Devices and Analysis

• Visual Inspection and Early Detection Techniques & Devices for Monitoring Fluid Corrosiveness and Tests for Identifying Corrosion products
• The Important of Internal Corrosion Rate Monitoring Before and After Chemical Injection and Treatment
• NACE Standard Method for Preparation, Installation, Laboratory Analysis and Interpretation of Results of Internal Corrosion Monitoring
• Access Fittings, Retrievers, Corrosion Coupons, Scale Coupons, Corrosion Probes,  Holders, Injection & Sampling Devices and Instrument for On-line Internal Corrosion Monitoring
• The Use of Nipple or Spool, Hydrogen Probe and Galvanic Probe
• NACE Standard Method for Testing and Analysis of Bacterial Activity and Microbiological Induced Corrosion
• Iron Content Analysis of Produced Water and the COPRA Correlation
• Down-hole Tubing or Casing Calipers, Ultrasonic Wall Thickness Testers and Radiography

Internal Corrosion Control with Chemical Inhibitor Injection, Passive Film Formation and Biocides

• Nature & Classification of Inhibitors and Effect of Ionic Character on Inhibiting Ability
• Formulations of Oilfield Inhibitors and the use of Water Soluble Inhibitors, Volatile Inhibitors and Acid Inhibitors
• Typical Corrosion Inhibitors, Scavengers & Biocides for Oil & Gas Field
• Guidelines of Inhibitor and Biocide Applications and the Chemical Injection Equipment for Pipeline and Surface Facility
• Inhibitor and Biocide Batch Treatment Using Pigs, Chemical Dosage and the Pigging Operations
• Surfactant and Cleaners for Solving Fouling Problem in the Equipment and Systems
• Cationic & Mixed Charge Organic Inhibitors for Hydrocarbon and Oxygen Corrosion Inhibitors for Produced Water
• Testing and Evaluation of Inhibitor and Biocide Effectiveness
• Safety Precaution in Working with Inhibitors and Biocides

Internal Corrosion Control as a Key Factor to Pipeline Integrity Management

• Hazard Assessment and Risk Based Inspection for the Pipeline and Equipment Maintenance Program
• Pipeline Internal Damage Record and Wall Thickness Monitoring
• Pigging for Water and Deposit Removal from the Pipeline System
• Controlling of Flow Stability and Corrosion Rate to a Safe Level
• Estimating Present Pipeline Remaining Service Life
• Evaluation of Present Condition and Comparison with Initial Pipeline Design Baseline
• Evaluation and Controlling of Chemical Inhibitor and Biocide Injection by using Corrosion Rate Monitoring Data.
• Evaluation of Pipeline and Equipment Damage in accordance with Root Cause Failure Analysis
• Development of Specific Pipeline Integrity Management System by using Internal Corrosion Rate Monitoring Data

Course Leader: Hilman Ahmad

This specially designed course will be conducted by Hilman Ahmad & Associates, an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Professional Industrial Oil & Gas Education Center, and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of Technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000. He has been delivering training course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.
• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.

Dress Code

Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)
• Quality training kits included calculator, T-shirt or jacket, cap, ect.
• Interactive presentation with discussion
• Convenient training facilities with five star quality
• Lunch per day
• Morning and afternoon coffee / tea breaks for along the training
• Certificate of Completion
• Local drop and pick up for arrival and departure between airport to hotel.
• Half day city tour at the end of training session following by dinner with entertainment  (optional)
• Exclusive flash disk

Tuition Fee & Registration  Deadline

• USD 1050,-/ Person,
• Discount 10 % if register three or more persons from one company.
• Discount 10 % if register before 17 June 2009
• Registration deadline a weeks before training held.

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

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